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In the field of mechanical manufacturing and assembly, rivets are a common fastener used to professionally connect two or more parts. According to the degree of standardization, rivets can be divided into two categories: standard rivets and non-standard rivets. The size, shape and material of standard rivets are uniformly specified, while non-standard rivets are customized according to specific needs. The following will introduce the characteristics and applications of non-standard rivets from multiple aspects.
What are non-standard rivets?
Non-standard rivets are also called special rivets. They refer to rivets that do not meet national standards or industry general standards. Their size, material, structure and other parameters are designed and manufactured according to the specific needs of customers. Due to the different connection requirements of different industries and equipment, standard rivets may not meet the requirements of certain special scenarios, so non-standard rivets came into being.
What are the characteristics of special rivets?
(1) Strong customization: Non-standard rivets can be personalized according to factors such as the use environment, stress conditions, and assembly methods to ensure that they perform well in actual applications.
(2) Diverse materials: In addition to common carbon steel and stainless steel, non-standard rivets can also be made of special materials such as aluminum alloy, copper alloy, titanium alloy, etc. to meet different corrosion resistance, strength and weight requirements.
(3) Flexible structure: The structure of non-standard rivets can be adjusted according to needs, such as head shape, stem diameter, length, etc., and can even be designed to be hollow, semi-hollow or other special shapes.
Los remaches de cabeza de hongo de cobre son componentes mecánicos que se utilizan para sujetar dos o más materiales. Por lo general, tienen una cabeza en forma de hongo y una varilla sólida o semihueca en el otro extremo. Durante la instalación, el otro extremo se martilla o golpea con una remachadora especializada, lo que hace que se expanda y forme la otra cabeza, que luego encaja en su lugar. Nuote Metals es especialista en remaches de cabeza de seta de cobre. Ofrecemos una amplia gama de especificaciones de remaches y utilizamos más de 40 máquinas remachadoras de varios tamaños para satisfacer las necesidades de los clientes.
Leer másEnviar ConsultaNuote Metals, ubicada en Dongguan, China, es un fabricante profesional de remaches. Nuestros remaches son de alta calidad y entrega garantizada, lo que les otorga una reputación favorable entre los clientes nacionales e internacionales. Nuestros remaches de cobre de cabeza plana están hechos de cobre de alta calidad y ofrecen una superficie suave y delicada y una sensación estable y firme. Su diseño de cabeza plana no sólo aumenta el área de contacto sino que también dispersa eficazmente la presión, asegurando una conexión más estable.
Leer másEnviar ConsultaLos remaches de cabeza avellanada de cobre producidos por Nuote Metals en China son sujetadores metálicos comunes que se utilizan principalmente en la fabricación de maquinaria, equipos electrónicos, ensamblaje de muebles y otros campos industriales. Como material metálico tradicional, el cobre tiene una excelente conductividad eléctrica y térmica y resistencia a la corrosión, lo que lo hace popular en aplicaciones específicas. Los remaches de cabeza avellanada son sujetadores fabricados mediante procesos de estampado en frío o forjado en caliente. Su estructura simple requiere herramientas de remachado para crear una conexión especializada.
Leer másEnviar ConsultaNuote Metals se especializa en la producción y venta de remaches de cabeza redonda de latón. Estamos ubicados en Dongguan, China, una ciudad con un fuerte desarrollo industrial. Nuestros remaches de cabeza semi abultada de cobre constan de un vástago y una tapa hechos de aleación de latón. El diseño del cabezal semibulto proporciona una distribución uniforme de la presión, evitando daños a la superficie de la articulación. Se caracterizan por su conductividad eléctrica combinada y resistencia a la corrosión, construcción simple, fácil instalación, alta confiabilidad y larga vida útil.
Leer másEnviar ConsultaNuote Metals produce remaches de latón en China; los remaches de latón se fabrican principalmente de una aleación de cobre y zinc, un material que ofrece una serie de ventajas. La excelente resistencia a la corrosión del latón le permite soportar un uso prolongado en ambientes húmedos sin oxidarse, lo que lo hace adecuado para uso en exteriores o en condiciones de alta humedad. El latón también posee resistencia y dureza, lo que le permite resistir tensiones mecánicas manteniendo una buena tenacidad y resistiendo roturas. El latón también tiene una excelente conductividad eléctrica y térmica, lo que lo hace adecuado para su uso en equipos electrónicos y térmicos. La superficie lisa del latón permite galvanizar o pulir fácilmente, mejorando su estética. Estas propiedades hacen que los remaches de latón sean la opción preferida en muchas industrias.
Leer másEnviar ConsultaNuote Metals se especializa en la producción de remaches de cabeza plana de latón. Nuestros remaches están hechos de latón H65, que tiene un alto contenido de latón, es suave y se forma fácilmente, y es menos probable que se agriete durante el proceso de remachado. Los remaches de cabeza plana de latón constan de una cabeza y un vástago, siendo el vástago hueco en aproximadamente la mitad de su longitud. Durante la instalación, el remache se inserta en un orificio previamente perforado. Usando una máquina remachadora especializada y un punzón, el extremo del vástago se expande y forma la cabeza en el otro lado, creando una conexión de sujeción. Este proceso se basa en la deformación plástica del metal, eliminando la necesidad de soldaduras o adhesivos, haciéndolo simple y eficiente.
Leer másEnviar ConsultaWhat are the characteristics of special rivets?
(1) Strong customization: Non-standard rivets can be personalized according to factors such as the use environment, stress conditions, and assembly methods to ensure that they perform well in actual applications.
(2) Diverse materials: In addition to common carbon steel and stainless steel, non-standard rivets can also be made of special materials such as aluminum alloy, copper alloy, titanium alloy, etc. to meet different corrosion resistance, strength and weight requirements.
(3) Flexible structure: The structure of non-standard rivets can be adjusted according to needs, such as head shape, stem diameter, length, etc., and can even be designed to be hollow, semi-hollow or other special shapes.
Manufacturing process of special rivets
The manufacturing of non-standard rivets involves multiple links, mainly including:
1.Material selection: Select suitable metal or alloy materials according to the use environment. 2. 2.Cold heading or hot heading: Use pressure processing to form the basic shape of the rivet into the metal blank.
3.Turning or milling: Fine-process the details such as the head and stem of the rivet to ensure dimensional accuracy.
4.Surface treatment: Such as galvanizing, nickel plating, anodizing, etc. to improve corrosion resistance or aesthetics.
Advantages and limitations of special rivets
(1) Advantages: They can meet special needs, improve assembly efficiency and connection reliability, and are suitable for complex or high-demand application scenarios.
(2) Limitations: Since they are customized products, the production cost is high, the delivery cycle is relatively long, and customers are required to provide detailed technical parameters.
How to choose suitable special rivets?
(1) Clarify the needs: Determine the key parameters such as the rivet's operating environment, stress conditions, and corrosion resistance requirements.
(2) Material matching: Select the appropriate material based on actual needs to avoid over-design that leads to increased costs.
(3) Communicate with suppliers: Provide detailed technical drawings or samples to ensure that the non-standard rivets produced meet expectations.
What are the main applications of special rivets?
(1) Aerospace: Aircraft, rockets and other equipment have extremely high requirements for the weight, strength and high-temperature resistance of fasteners. Non-standard rivets can be optimized according to specific needs.
(2) Automobile manufacturing: Certain special models or high-performance vehicles may require non-standard rivets to meet the needs of lightweight or high-strength connections.
(3) Electronic equipment: Precision instruments or small electronic equipment may require micro non-standard rivets to ensure the stability and compactness of the connection.
(4) Construction industry: Some special-structured buildings or decoration projects may use non-standard rivets to meet specific installation requirements.
Market status of special rivets
With the advancement of industrial technology, more and more industries have begun to use non-standard rivets to optimize product design. At present, non-standard rivet manufacturers are mainly concentrated in the Yangtze River Delta and Pearl River Delta regions in China, and can provide a variety of customized services. Due to the high unit price of non-standard rivets, its market size is relatively small, but the demand in the high-end manufacturing field continues to grow.
Future development trends
(1) Lightweight design: With the improvement of energy-saving and environmental protection requirements, non-standard rivets made of lightweight materials will be more popular.
(2) Intelligent production: Automated equipment and digital management will further improve the production efficiency and quality stability of non-standard rivets.
(3) Wider application: Emerging industries such as new energy and robotics may drive the growth of demand for non-standard rivets.
In summary, special rivets are highly customized fasteners that can meet special needs that standard rivets cannot meet. Although its production cost is relatively high, it plays an irreplaceable role in industries such as aerospace, automobiles, and electronics. In the future, with the advancement of manufacturing technology, the application scope of non-standard rivets is expected to further expand.