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In the field of mechanical manufacturing and assembly, rivets are a common fastener used to professionally connect two or more parts. According to the degree of standardization, rivets can be divided into two categories: standard rivets and non-standard rivets. The size, shape and material of standard rivets are uniformly specified, while non-standard rivets are customized according to specific needs. The following will introduce the characteristics and applications of non-standard rivets from multiple aspects.
What are non-standard rivets?
Non-standard rivets are also called special rivets. They refer to rivets that do not meet national standards or industry general standards. Their size, material, structure and other parameters are designed and manufactured according to the specific needs of customers. Due to the different connection requirements of different industries and equipment, standard rivets may not meet the requirements of certain special scenarios, so non-standard rivets came into being.
What are the characteristics of special rivets?
(1) Strong customization: Non-standard rivets can be personalized according to factors such as the use environment, stress conditions, and assembly methods to ensure that they perform well in actual applications.
(2) Diverse materials: In addition to common carbon steel and stainless steel, non-standard rivets can also be made of special materials such as aluminum alloy, copper alloy, titanium alloy, etc. to meet different corrosion resistance, strength and weight requirements.
(3) Flexible structure: The structure of non-standard rivets can be adjusted according to needs, such as head shape, stem diameter, length, etc., and can even be designed to be hollow, semi-hollow or other special shapes.
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Remaches de cabeza de hongo de latón
Los remaches de latón con cabeza de seta constan de una cabeza y un cuerpo. La cabeza es redonda y ligeramente aplanada, parecida a un sombrero de hongo. El cuerpo es semihueco, lo que significa que tiene un agujero en el centro pero no atraviesa completamente. Estos se denominan remaches de cabeza de hongo semihuecos de latón. Algunos remaches tienen un cuerpo sólido, llamados remaches de cabeza de hongo macizos de latón. Durante la instalación, se utiliza una herramienta especializada para insertar el cuerpo en el orificio previamente perforado. Se aplica presión para deformar el cuerpo, lo que hace que se expanda y agarre el material, creando una conexión segura. Nuote Metals se especializa en la producción de estos remaches de latón con cabeza de seta.
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Remaches de cabeza plana de latón
Los remaches de cabeza plana de latón son varillas de metal con una tapa en un extremo. Logran el remachado mediante deformación o ajuste por interferencia y son un sujetador común. El diseño de cabeza plana reduce las protuberancias de la superficie, lo que lo hace adecuado para aplicaciones que requieren una gran planitud. La resistencia a la corrosión del latón garantiza la estabilidad de la conexión incluso en ambientes húmedos y corrosivos. Nuote Metals se especializa en la producción de remaches de cabeza plana de latón. Contamos con miles de moldes y podemos producir una variedad de especificaciones de remaches. También admitimos diseños y muestras personalizados.
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Remaches de cabeza avellanada de latón
Los remaches de cabeza avellanada de latón constan principalmente de una cabeza y un vástago. La cabeza avellanada permite una instalación al ras con la superficie de la pieza de trabajo, eliminando protuberancias que podrían afectar la apariencia o el funcionamiento. El vástago semihueco se deforma durante el proceso de remachado, logrando una conexión. Este diseño no sólo mejora la eficiencia de la instalación sino que también mejora la confiabilidad de la conexión. Nuote Metals se especializa en la fabricación de remaches de cabeza avellanada de latón, de alta precisión y con una superficie lisa y sin rayones. Damos la bienvenida a amigos de todo el mundo para que visiten nuestra empresa y colaboren con nosotros.
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Remaches de cabeza redonda de aluminio
Los remaches de cabeza redonda de aluminio se utilizan ampliamente en diversos campos debido a su peso ligero, alta resistencia, resistencia a la corrosión y excelentes propiedades de conexión. Nuote Metals es un fabricante chino especializado en la producción de remaches de cabeza redonda de aluminio. Nuestros remaches se exportan a todo el mundo y damos la bienvenida a los clientes a que nos visiten para realizar consultas.
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Remaches de aluminio
Los remaches de aluminio se utilizan ampliamente en la fabricación mecánica, la construcción, la automoción, la industria aeroespacial y otros campos. Fabricados en aluminio macizo, son ligeros, resistentes a la corrosión y fáciles de procesar. Nuote Metals es un fabricante profesional de remaches de aluminio, incluidos remaches sólidos y semihuecos, así como cabezas de varias formas, como cabezas planas, cabezas abovedadas y cabezas avellanadas. Ofrecemos una gama completa de especificaciones y aceptamos pedidos personalizados.
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Remaches de cabeza plana de aluminio
Como sugiere el nombre, los remaches de aluminio con cabeza plana son remaches de aluminio con una cabeza en forma de sartén. En comparación con los remaches de cabeza plana tradicionales, los remaches de aluminio de cabeza plana ofrecen mayor resistencia al corte y resistencia a la rotura durante el proceso de remachado. Este método de remachado se utiliza a menudo para conectar componentes estructurales que requieren mayor seguridad, como en aplicaciones aeronáuticas y automotrices.
Leer másEnviar ConsultaWhat are the characteristics of special rivets?
(1) Strong customization: Non-standard rivets can be personalized according to factors such as the use environment, stress conditions, and assembly methods to ensure that they perform well in actual applications.
(2) Diverse materials: In addition to common carbon steel and stainless steel, non-standard rivets can also be made of special materials such as aluminum alloy, copper alloy, titanium alloy, etc. to meet different corrosion resistance, strength and weight requirements.
(3) Flexible structure: The structure of non-standard rivets can be adjusted according to needs, such as head shape, stem diameter, length, etc., and can even be designed to be hollow, semi-hollow or other special shapes.
Manufacturing process of special rivets
The manufacturing of non-standard rivets involves multiple links, mainly including:
1.Material selection: Select suitable metal or alloy materials according to the use environment. 2. 2.Cold heading or hot heading: Use pressure processing to form the basic shape of the rivet into the metal blank.
3.Turning or milling: Fine-process the details such as the head and stem of the rivet to ensure dimensional accuracy.
4.Surface treatment: Such as galvanizing, nickel plating, anodizing, etc. to improve corrosion resistance or aesthetics.
Advantages and limitations of special rivets
(1) Advantages: They can meet special needs, improve assembly efficiency and connection reliability, and are suitable for complex or high-demand application scenarios.
(2) Limitations: Since they are customized products, the production cost is high, the delivery cycle is relatively long, and customers are required to provide detailed technical parameters.
How to choose suitable special rivets?
(1) Clarify the needs: Determine the key parameters such as the rivet's operating environment, stress conditions, and corrosion resistance requirements.
(2) Material matching: Select the appropriate material based on actual needs to avoid over-design that leads to increased costs.
(3) Communicate with suppliers: Provide detailed technical drawings or samples to ensure that the non-standard rivets produced meet expectations.
What are the main applications of special rivets?
(1) Aerospace: Aircraft, rockets and other equipment have extremely high requirements for the weight, strength and high-temperature resistance of fasteners. Non-standard rivets can be optimized according to specific needs.
(2) Automobile manufacturing: Certain special models or high-performance vehicles may require non-standard rivets to meet the needs of lightweight or high-strength connections.
(3) Electronic equipment: Precision instruments or small electronic equipment may require micro non-standard rivets to ensure the stability and compactness of the connection.
(4) Construction industry: Some special-structured buildings or decoration projects may use non-standard rivets to meet specific installation requirements.
Market status of special rivets
With the advancement of industrial technology, more and more industries have begun to use non-standard rivets to optimize product design. At present, non-standard rivet manufacturers are mainly concentrated in the Yangtze River Delta and Pearl River Delta regions in China, and can provide a variety of customized services. Due to the high unit price of non-standard rivets, its market size is relatively small, but the demand in the high-end manufacturing field continues to grow.
Future development trends
(1) Lightweight design: With the improvement of energy-saving and environmental protection requirements, non-standard rivets made of lightweight materials will be more popular.
(2) Intelligent production: Automated equipment and digital management will further improve the production efficiency and quality stability of non-standard rivets.
(3) Wider application: Emerging industries such as new energy and robotics may drive the growth of demand for non-standard rivets.
In summary, special rivets are highly customized fasteners that can meet special needs that standard rivets cannot meet. Although its production cost is relatively high, it plays an irreplaceable role in industries such as aerospace, automobiles, and electronics. In the future, with the advancement of manufacturing technology, the application scope of non-standard rivets is expected to further expand.
El fabricante y proveedor profesional de China Arruntos especiales, tenemos nuestra propia fábrica. Nuestros Arruntos especiales son conocidos por su durabilidad y excelente acabado, y prestamos servicios a diversas industrias con componentes metálicos confiables.
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