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In the field of mechanical manufacturing and assembly, rivets are a common fastener used to professionally connect two or more parts. According to the degree of standardization, rivets can be divided into two categories: standard rivets and non-standard rivets. The size, shape and material of standard rivets are uniformly specified, while non-standard rivets are customized according to specific needs. The following will introduce the characteristics and applications of non-standard rivets from multiple aspects.
What are non-standard rivets?
Non-standard rivets are also called special rivets. They refer to rivets that do not meet national standards or industry general standards. Their size, material, structure and other parameters are designed and manufactured according to the specific needs of customers. Due to the different connection requirements of different industries and equipment, standard rivets may not meet the requirements of certain special scenarios, so non-standard rivets came into being.
What are the characteristics of special rivets?
(1) Strong customization: Non-standard rivets can be personalized according to factors such as the use environment, stress conditions, and assembly methods to ensure that they perform well in actual applications.
(2) Diverse materials: In addition to common carbon steel and stainless steel, non-standard rivets can also be made of special materials such as aluminum alloy, copper alloy, titanium alloy, etc. to meet different corrosion resistance, strength and weight requirements.
(3) Flexible structure: The structure of non-standard rivets can be adjusted according to needs, such as head shape, stem diameter, length, etc., and can even be designed to be hollow, semi-hollow or other special shapes.
Nuote Metals se especializa en la producción de remaches de cabeza plana de acero inoxidable. Utilizamos materiales SUS304 o SUS316L, lo que da como resultado una superficie lisa y sin rayones. Las dimensiones se ajustan estrictamente a los dibujos del cliente y nuestro departamento de inspección de calidad inspecciona rigurosamente tanto la apariencia como las dimensiones para garantizar que cada remache cumpla con las especificaciones del cliente. Los remaches de cabeza plana de acero inoxidable están hechos principalmente de acero inoxidable, una aleación conocida por su resistencia a la corrosión, a las altas temperaturas y a su alta resistencia. Esto garantiza que estos remaches de acero inoxidable de cabeza plana permanezcan estables incluso en ambientes húmedos, ácidos o alcalinos, resistiendo el óxido o la deformación.
Leer másEnviar ConsultaLos remaches de cabeza avellanada de acero inoxidable están hechos de acero inoxidable para garantizar resistencia a la corrosión y durabilidad. Los materiales comunes de acero inoxidable incluyen 304 y 316, y el material específico que se utilizará depende del entorno y los requisitos de la aplicación específica. Nuote Metals se especializa en la producción de remaches de acero inoxidable, incluidas varias formas de cabeza, como remaches de acero inoxidable de cabeza plana, remaches de acero inoxidable con cabeza de cúpula, remaches de acero inoxidable con cabeza de hongo, remaches de acero inoxidable con cabeza plana y más. Agradecemos sus consultas.
Leer másEnviar ConsultaNuote Metals fabrica y suministra remaches de hombro, llamados así por su parecido con los escalones. Ubicados en Dongguan, China, fabricamos estos remaches en una variedad de materiales, incluidos acero inoxidable, cobre, hierro y aluminio. Todos los remaches de hombro se fabrican según sus dibujos o muestras para satisfacer sus necesidades específicas de remachado. Nuestros remaches tienen un acabado de precisión y pueden adaptarse a una variedad de tratamientos de superficie, incluidos galvanoplastia, electroforesis y anodizado.
Leer másEnviar ConsultaNuote Metals es un fabricante profesional de remaches ubicado en Dongguan, China, una ciudad industrialmente desarrollada con transporte conveniente y una amplia gama de tratamientos de superficie. Los remaches semihuecos son un elemento de fijación de uso común que se caracteriza por una sección hueca en el vástago. Este diseño les permite adaptarse mejor a la deformación de los materiales unidos durante el proceso de remachado, mejorando así la resistencia y confiabilidad de la unión. Los remaches semihuecos se utilizan ampliamente en las industrias de fabricación de automóviles, aviación y construcción naval, así como en el ensamblaje de productos electrónicos y electrodomésticos.
Leer másEnviar ConsultaLos remaches de cabeza redonda presentan un diseño de cabeza único con una protuberancia semicircular. Esta estructura distribuye eficazmente la tensión cuando el remache se somete a fuerza, mejorando la estabilidad de la conexión. El cabezal elevado también facilita el posicionamiento y la alineación durante la instalación. Además, los remaches de cabeza redonda ofrecen una excelente resistencia a la corrosión y a la fatiga, manteniendo un rendimiento estable a lo largo del tiempo en entornos hostiles. ¿Busca remaches fabricados en China? No dude en ponerse en contacto con Nuote Metals, tenemos más de 10 años de experiencia laboral en remaches.
Leer másEnviar ConsultaLos remaches de colores, también conocidos como remaches con recubrimiento en polvo, se recubren con una capa de polvo en la cabeza del remache mediante un proceso de pintura por pulverización a alta temperatura. La pintura se seca uniformemente para garantizar un acabado que no se decolore. Este tipo de remache requiere un alto nivel de habilidad en el barnizado al horno y una combinación precisa de colores. Después del remachado, crea un color consistente y hermoso, realizando plenamente su efecto decorativo.
Leer másEnviar ConsultaWhat are the characteristics of special rivets?
(1) Strong customization: Non-standard rivets can be personalized according to factors such as the use environment, stress conditions, and assembly methods to ensure that they perform well in actual applications.
(2) Diverse materials: In addition to common carbon steel and stainless steel, non-standard rivets can also be made of special materials such as aluminum alloy, copper alloy, titanium alloy, etc. to meet different corrosion resistance, strength and weight requirements.
(3) Flexible structure: The structure of non-standard rivets can be adjusted according to needs, such as head shape, stem diameter, length, etc., and can even be designed to be hollow, semi-hollow or other special shapes.
Manufacturing process of special rivets
The manufacturing of non-standard rivets involves multiple links, mainly including:
1.Material selection: Select suitable metal or alloy materials according to the use environment. 2. 2.Cold heading or hot heading: Use pressure processing to form the basic shape of the rivet into the metal blank.
3.Turning or milling: Fine-process the details such as the head and stem of the rivet to ensure dimensional accuracy.
4.Surface treatment: Such as galvanizing, nickel plating, anodizing, etc. to improve corrosion resistance or aesthetics.
Advantages and limitations of special rivets
(1) Advantages: They can meet special needs, improve assembly efficiency and connection reliability, and are suitable for complex or high-demand application scenarios.
(2) Limitations: Since they are customized products, the production cost is high, the delivery cycle is relatively long, and customers are required to provide detailed technical parameters.
How to choose suitable special rivets?
(1) Clarify the needs: Determine the key parameters such as the rivet's operating environment, stress conditions, and corrosion resistance requirements.
(2) Material matching: Select the appropriate material based on actual needs to avoid over-design that leads to increased costs.
(3) Communicate with suppliers: Provide detailed technical drawings or samples to ensure that the non-standard rivets produced meet expectations.
What are the main applications of special rivets?
(1) Aerospace: Aircraft, rockets and other equipment have extremely high requirements for the weight, strength and high-temperature resistance of fasteners. Non-standard rivets can be optimized according to specific needs.
(2) Automobile manufacturing: Certain special models or high-performance vehicles may require non-standard rivets to meet the needs of lightweight or high-strength connections.
(3) Electronic equipment: Precision instruments or small electronic equipment may require micro non-standard rivets to ensure the stability and compactness of the connection.
(4) Construction industry: Some special-structured buildings or decoration projects may use non-standard rivets to meet specific installation requirements.
Market status of special rivets
With the advancement of industrial technology, more and more industries have begun to use non-standard rivets to optimize product design. At present, non-standard rivet manufacturers are mainly concentrated in the Yangtze River Delta and Pearl River Delta regions in China, and can provide a variety of customized services. Due to the high unit price of non-standard rivets, its market size is relatively small, but the demand in the high-end manufacturing field continues to grow.
Future development trends
(1) Lightweight design: With the improvement of energy-saving and environmental protection requirements, non-standard rivets made of lightweight materials will be more popular.
(2) Intelligent production: Automated equipment and digital management will further improve the production efficiency and quality stability of non-standard rivets.
(3) Wider application: Emerging industries such as new energy and robotics may drive the growth of demand for non-standard rivets.
In summary, special rivets are highly customized fasteners that can meet special needs that standard rivets cannot meet. Although its production cost is relatively high, it plays an irreplaceable role in industries such as aerospace, automobiles, and electronics. In the future, with the advancement of manufacturing technology, the application scope of non-standard rivets is expected to further expand.